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Proposed Maintenance Policy and Determining Sparepart Amount Using Reliability Centered Maintenance (RCM) and Reliability Centered Spares (RCS) for Eurosicma E 75 Machine

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Document pages: 9 pages

Abstract: PT Konimex produce drug and food. Every year PT Konimex sets a target percentage to be achived in every machine. The achivement of this set goal is based on Technical Availability (TA). TA is the percentage of machines to be ready to use every month. This calculation is adjusted to the amount of downtime and leadtime of the machine. Eurosicma E75 DS (4) A has the highest number of downtime from January 2017 until October 2017 and the machine only reaches the target once time. The research was conducted using Reliability Centered Maintenance (RCM) method to determine the maintenance method according to the characteristics of machine and Relibility Centered Spares (RCS) method to determine the number of sparepart requirement. Based on the result of data processing using RCM, obtained 11 Scheduled on Condtion Task, four Scheduled Restoration Task, two Scheduled Discard Task and six Run to Failure. The total cost of the proposed maintenance is Rp 237,063,659,829.68 while based on data processing using RCS method, the acquisition of sparepart preparation requirements for each component included in non repairable category.

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